Integrated calibration program to insulate production from talent gaps
How Trescal Secured Operational Continuity for Top 5 Pharma ClientRequest a QuoteThe Obstacle
A top-five pharmaceutical company required on-site calibration and repair support for over 40,000 assets at Austria’s largest drug production plant. Due to the plant’s location, sourcing highly skilled technicians proved challenging. Additionally, their internal program relied on multiple software systems and standard operating procedures (SOPs), which created misalignment. In an industry where even minor disruptions can cascade into multimillion-dollar losses, our client needed a solution to deliver real-time operational visibility, ensure the precision of their equipment, and meet complex compliance requirements. Our strategy focused on developing a dedicated team of technical experts to manage 100% of all assets and deliver training to internal teams to create streamlined operational processes.
Client Success
Trescal Solution
Objective
Established an end-to-end management framework for 40K+ assets, including calibration, repair and maintenance services.
Results
100% of assets serviced, improving equipment readiness.
Objective
Structured calibration program that enforced annual service for all mission-critical equipment.
Results
5% reduction of equipment overdue rate, minimizing downtime thanks to calibration plan.
Objective
Deployed a centralized procurement management program for the client’s new assets.
Results
Guaranteed yearly audit readiness with centralized documentation and asset status, mitigating compliance risks.
Objective
Dedicated team of 52 technicians, including an On-site Technical Coordinator.
Results
99% of assets met turnaround time.
Objective
Authorship of 40 standard operating procedures (SOPs).
Results
97% of SOP training delivered across all sites and calibration processes, streamlining client’s operations.
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